Telogs transforms German aerospace logistics with near-zero downtime upgrades
Telogs Showcases Modernization Concepts for Storage and Retrieval Systems and Pallet Conveying Technology at LogiMAT 2026
At LogiMAT 2026, Telogs will present innovative solutions for upgrading automated storage and retrieval systems (AS/RS) and pallet conveying technology. The focus lies on vendor-neutral control architectures, cutting-edge software, and retrofit projects designed to enhance the performance, operational reliability, and availability of existing intralogistics systems—while reducing dependence on obsolete original components.
The company's offerings cater to facilities ranging from single-aisle warehouses to complex logistics hubs. Operators managing mixed fleets of equipment or long-standing systems are expected to benefit particularly from standardized, manufacturer-independent solutions.
Retrofit of an Aerospace Logistics Center
A prime example is the modernization of four storage and retrieval machines, along with the connected two-level conveying system, at LTS Nordwest. The facility stores components and spare parts for the aerospace industry. Given its critical role in safety and supply chain operations, the project required near-uninterrupted system availability, according to the company.
As part of the retrofit, Telogs replaced numerous outdated technical components that no longer met current standards after years of service. Key upgrades included: - New drive systems to improve travel and lifting dynamics, - Energy chains for secure power and data transmission, - Photoelectric sensors for precise positioning and transfer control, - Camera systems for monitoring and process safety, - Advanced barcode scanners for load unit identification, - Upgraded network infrastructure for stable data communication.
Additionally, the storage and retrieval machines were equipped with new load-handling devices. In the conveying system, the provider integrated an extra platform between the two levels, creating a new access point to the storage aisles. This enhancement simplifies maintenance and service work while improving overall system accessibility.
Modernizing a High-Capacity Replenishment Warehouse
Another project involved a replenishment warehouse featuring three curve-traveling storage and retrieval machines. The facility had operated at near-full capacity for an extended period, running six days a week in three shifts. This intense usage led to accelerated wear on mechanical and electrical components.
For the retrofit, Telogs combined new drive technology with its proprietary TELOGS DISTANCE CURVE software, specifically designed for curve-traveling systems. The solution is tailored to the unique movement profiles of storage and retrieval machines in curved aisles. According to the manufacturer, it enhances operational safety, optimizes acceleration and braking processes, and reduces wear on critical components through adaptive energy management.
Following the upgrade, the system achieved over 98% availability, delivering stable performance despite high utilization, the company reports.
Vendor-Neutral Control Architecture as a Strategic Approach
Telogs' control concepts are designed to be manufacturer-agnostic, making them ideal for intralogistics facilities operating mixed-brand equipment or requiring phased modernization without disrupting ongoing operations.
The solutions emphasize standardized interfaces, consolidated control logic, and scalable software modules for material flow and system management. Beyond retrofit projects, the company's portfolio includes consulting, system planning, implementation of control and software solutions, and long-term service and maintenance for storage and retrieval systems and conveying technology.
